Marya Turnkey Aseptic Prefilled Syringe Filling Line
with Vision Inspection System
Product Description
Marya Turnkey Aseptic Prefilled Syringe Filling Line with Vision Inspection System delivers a complete GMP-ready solution for sterile injectable production. This fully integrated system combines precision servo-driven filling (±0.5% accuracy), automatic stoppering, and capping with advanced multi-angle vision inspection for particulate, fill volume, and closure defects. The isolator-based design maintains ISO 5 conditions while accommodating various syringe formats with quick changeover. Featuring SCADA controls and full validation support, the line ensures regulatory compliance (FDA/EMA) for vaccines and biologics, offering end-to-end automation from empty syringes to inspected final product.
Key Features:
- Compliance: Ensures full adherence to the latest GMP and FDA requirements for pharmaceutical manufacturing.
- Versatility: Suitable for glass or plastic bottles ranging from 1ml to 50ml, customizable based on user specifications.
- Efficiency: Capable of processing 300-3000 bottles per hour, with 1-4 filling heads selected according to production needs.
- Precision: Offers ±1% filling accuracy, determined by the characteristics of the medicine.
- Sealing Options: Includes screw capping, rolling capping, or thread-rolling capping techniques.
- Quality Assurance: Ensures a product qualification rate of ≥99.9%.
- User-Friendly Operation: Equipped with an intuitive interface, simple structure, stable performance, and precise dosing.
- Advanced Technologies: Incorporates servo motor control for high-precision filling, nitrogen filling units for oxygen isolation, and an Open-RABS isolation protection system alongside a class 100 laminar flow air purification system for contaminant-free production.
Customizable Options:
- CIP/SIP System: Configurable filling system for enhanced cleaning and sterilization.
- Nitrogen Filling Unit: Isolates the liquid from oxygen during filling.
- Vacuum Filling System: Ideal for high viscosity products.
- Open-RABS Isolation System: Provides additional protection with a class 100 air purification laminar flow system.
- Automatic Calibration: Features automatic filling volume correction for pumps.
Technical Specifications:
| Feature |
Description |
| Compliance |
Meets GMP and FDA standards for pharmaceutical production |
| Servo Control System |
Automated process control for stability and efficiency |
| Applicable Specification |
1ml-20ml vials (customizable based on user requirements) |
| Filling Range |
0.1ml-20ml |
| Production Capacity |
2000-30000 vials per hour |
| Filling Heads |
2-10 (selectable based on production needs) |
| Filling Pump Options |
Metal, peristaltic, ceramic pumps |
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