Shanghai Marya Turnkey Solution for Ampoule Filling Machine with Washing and Sterilizing
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Product Highlights
- GMP Compliant Design: Meets new GMP requirements and Pharmacopoeia standards for aseptic production.
- High Automation Level: Full-line linkage control with PLC and touch screen for minimal operator requirement.
- Flexible Layout Options: Supports straight-line or L-shaped layout to reduce cross-contamination risk.
- Wide Capacity Range: Production capacity from 12,000 to 36,000 bottles per hour for various ampoule sizes.
- Customizable Configuration: Full customization available for pumps, sealing gases, and protection systems.
- Quality Monitoring System: Optional online monitoring for dust, bacteria, wind speed, and pressure.
Product Attributes
- Customization
- Available
- Material
- Staninless Steel
- Applicable Specification
- 1ml-20ml Ampoule
- Model NO.
- MARYA AP
- Capacity
- 12000-36000bp/H
- Filling Head
- 2-20
- Filling Pumps
- Glass Pump, Metal Pump, Peristaltic Pump, Ceramic
- Type
- Pharmaceutical Packaging Machinery
- Finished Dosage Form
- Liquid
- Precision
- High Precision
- Certification
- CE, GMP, ISO
- Voltage
- 220V
- Transport Package
- Wooden Packing
- Specification
- Standard/ Customized
- Trademark
- Marya
- Origin
- China
- Production Capacity
- 50000pieces/Year
- Package Size
- 700.00cm * 200.00cm * 180.00cm
- Package Gross Weight
- 7000.000kg
Shipping
- Shipping Cost:
- Contact the supplier about freight and estimated delivery time.
Online Trading Protection
- Payment Guarantee
-
Platform-protected payments with refund support for eligible order issues.
- Platform Logistics
- Clearer shipment tracking with platform-supported logistics.
- Inspection Service
- Optional pre-shipment inspection for quality and quantity checks.
- After-Sales & Dispute Handling
- Platform-assisted dispute resolution, including refunds or returns when applicable.
Only orders placed and paid through Made-in-China.com Secured Trading are eligible for payment protection and the corresponding platform services.
Product Images of Shanghai Marya Turnkey Solution for Ampoule Filling Machine with Washing and Sterilizing
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Shanghai Marya Turnkey Solution for Ampoule Filling Machine with Washing and Sterilizing -
Shanghai Marya Turnkey Solution for Ampoule Filling Machine with Washing and Sterilizing -
Shanghai Marya Turnkey Solution for Ampoule Filling Machine with Washing and Sterilizing -
Shanghai Marya Turnkey Solution for Ampoule Filling Machine with Washing and Sterilizing -
Shanghai Marya Turnkey Solution for Ampoule Filling Machine with Washing and Sterilizing -
Shanghai Marya Turnkey Solution for Ampoule Filling Machine with Washing and Sterilizing -
Shanghai Marya Turnkey Solution for Ampoule Filling Machine with Washing and Sterilizing
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Product Description
Introduction
The Pharmaceutical Automatic Ampoule Washing Sterilizing Filling Sealing Production Machine production line is composed of ultrasonic bottle washing machine, dryer sterilizer and ampoule filling and sealing machine. It can complete spraying water, ultrasonic cleaning, air & water flushing of inner and outer wall of ampoule bottle, preheating, drying and sterilization, heat source removing, cooling, (nitrogen pre-filling), filling, (nitrogen post-filling), ampoule sealing and other complex functions, realizing automatic production of the whole process. Each machine can be used separately or in linkage line. The whole line is mainly used for ampoule injections filling in pharmaceutical factories and the general type can also be used for antibiotic vial injection filling or powder filling.
Feature
1.The whole Pharmaceutical Automatic Ampoule Washing Sterilizing Filling Sealing Production Machine line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements.
2.The whole Pharmaceutical Automatic Ampoule Washing Sterilizing Filling Sealing Production Machine line can adopt straight-line layout or wall-to-wall L-shaped layout to reduce risk of cross-contamination and ensure aseptic level.
3.Applicable specification: 1ml-20ml ampoule (as per user's requirement)
4.Production Capacity for Pharmaceutical Automatic Ampoule Washing Sterilizing Filling Sealing Production Machine : 12000-36000BPH
5.Number of filling head: 2-20, to be selected according to output
6.Filling Accuracy: ≤ ±1% (according to drug characteristics)
7.Choice of various filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump;
8.Compact and simple structure, occupies less area;
9. Stable product performance, easy and reliable operation, beautiful appearance;
10. High degree of automation, fewer operators required;
11.Various sealing gas supply methods such as natural gas or hydrogen and oxygen gas;
12.Optional real-time display and printing system of sterilization temperature;
13.The maximum sterilization temperature of hot air circulation tunnel oven is 350ºC;
14. The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is
good.
15.Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
16.Optional high-performance no-bottle-no-filling function and squeeze stop function;
17.The filling machine can be equipped with online monitoring system to monitor key factors that affect product
quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).
18.Full-line linkage control and operation function for Pharmaceutical Automatic Ampoule Washing Sterilizing Filling Sealing Production Machine ;
19.To realize fully automatic control and monitor of production process, high precision colored touch screen
operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed
regulation and other control technology are used.
20.Applicable for wide range of bottle specifications, and easy to replace mould.
21.The products can be customized according to customer's actual demand.
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About the Supplier
This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR2542074". Items marked "
" are certified.
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Company Profile
Maya is a professional aseptic filling line manufacturer with turnkey solutions. With 12 years of industry experience, we have independently developed a comprehensive range of filling lines, including vial, pre-filled syringe (PFS), and cartridge filling lines. In addition, we offer self-developed supporting equipment such as isolators, solution preparation systems, and water treatment systems. Our capabilities also extend to providing turnkey solutions for cleanroom projects and complete filling production lines. Centered around professional filling line technology, we are committed to delivering aseptic production lines and solutions that are stable, compliant, and efficient.
With branch offices located in Shanghai, Hong Kong, Osaka, Changsha, and Guangzhou. With three factories and a team of experts and technicians boasting over 20 years of experience in the pharmaceutical and medical industries, Marya has successfully partnered with pharmaceutical companies and governmental authorities in 60 countries.
Our expertise encompasses factory construction and securing GMP and FDA certifications. We are dedicated to our clients' success, ensuring they enjoy a worry-free and satisfying experience. Our commitment lies in helping clients design and provide high-standard customized aseptic pharmaceutical engineering solutions.
Five Things You Should Know About Marya
1 Engineering design
Our experienced engineering team with more than 20 years experience in pharmaceutical production plants, can ensure that process and equipment for your plant is designed and manufactured in the most cost-effective manner with reliable quality to fulfil GMP/FDA/ISO/SGS requirement.
2 Manufacturing Plants
Marya's 3 manufacturing plants for clean room walls, windows, doors and pharmaceutical machinery are all under strict quality management systems certified to ISO 9001 with a focus on continuous quality improvement.
3 Installation & Commissioning
Experienced, professional, high-efficiency and strictly stick to the schedule, our installation engineers and workers team has successfully installed more than 60+ projects in oversea with high customer satisfaction.
4 Proven Experience
Since 2014, Marya has maintained good cooperation relationship with Novartis, US pharma, MSD, NBA (Zimbabwe National Biotechnology Administration), Novo Nordisk, Techno drugs and other internationally renowned top pharmaceutical companies and national government agencies for a long time. So far, we have assisted famous pharmaceutical factories or government agencies in more than 60+ countries of 6 continents including the United States, Britain, Australia, Malaysia, Argentina and Tanzania to bulid high-grade cleanroom and aseptic preparation filling production lines that meet local requirements and GMP or FDA standards, winning a very good reputation.
5 Continuous Technical Support
Whatever you buy from us, No matter when your project finished, we will provide continuous service on the operation, maintenance, repairing, spare parts supplying improving and upgrading.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- No211, North Fute Road, Pudong Area, 200131, Shanghai, China
-
Plant Area
- 3210 square meters
-
Number of Employees
- 69
- Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment, Money Gram
- International Commercial Terms(Incoterms)
- FOB, EXW, CFR, CIF, DDP, CIP, Others
-
Average Lead Time
-
Peak Season Lead Time: 1-3 months
Off Season Lead Time: one month -
Nearest Port
- Shanghai Port; Ningbo Port
-
Minimum Order Quantity
- 1 Set
-
Supply Chain Partners
- 150
Our Production Capability & Technical Expertise
-
Main Products
- Pharmaceutical Filling Line, Cleanroom Project
-
Production Lines
- 6
-
Production Machines
- Welding Machine, Lathe, Milling Machine, Bench Drill
-
QA/QC inspectors
- 3 people
-
Inspection Type for Finished Products
- 100% inspection(Visual inspection & Function inspection)
-
Inspection Method for Finished Products
- Have instructions and uniformly followed
-
Customization Options
- Full Customization, Flexible customization
-
ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
R&D Engineers
- 30 people
-
Traceability of Raw Materials
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2014-03-10
-
Export Year
- 12 Years
- Main Markets
- North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
-
Repeat Buyers Choice
- 10%~30%
-
Number of Foreign Trading Staff
- 16
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- Yes
Our Certifications, Standards & Industry Recognition
-
Product Certification
- CE
-
Cooperated with Fortune 500
- Yes
FAQ
- What is the production capacity of this machine?
- The production capacity ranges from 12,000 to 36,000 bottles per hour, depending on the configuration.
- Does the machine meet GMP standards?
- Yes, the entire production line meets new GMP requirements and cleaning effects meet new Pharmacopoeia standards.
- What types of filling pumps are available?
- We offer glass pumps, metal pumps, peristaltic pumps, and ceramic pumps to suit different drug characteristics.
- Can the machine layout be customized?
- Yes, the line can adopt a straight-line layout or a wall-to-wall L-shaped layout to reduce cross-contamination risk.
- Is OEM/ODM service available?
- Yes, we provide full customization and flexible customization options, including OEM and ODM services.
- What is the minimum order quantity?
- The minimum order quantity is 1 set.
- What is the lead time for production?
- The lead time is one month during the off-season and 1-3 months during the peak season.
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