GMP & FDA Liquid Filling Machine with Bottle Absence Detection
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Product Highlights
- GMP & FDA Compliance: Fully compliant with GMP and FDA standards for pharmaceutical production.
- High Production Capacity: Produces 2000-24000 bottles per hour with adjustable filling heads.
- Low Cross-Contamination: Advanced straight-line layout minimizes cross-contamination risks.
- Advanced Monitoring: Equipped with online monitoring for critical quality factors.
- Customizable Solutions: Adapts to specific customer requirements and product specifications.
- User-Friendly Operation: Simple data adjustment with high-precision filling and easy use.
Product Attributes
- Customization
- Available
- After-sales Service
- Video Online, Field Installation, Video Online;
- Warranty
- 1 Year
- Model NO.
- MARYA AB
- Type
- Piston Filling Machine
- Automatic Grade
- Fully Automatic
- Material Type
- Liquid
- Filling Valve Head
- Multi-Head
- Feed Cylinder Structure
- Multi-Room Feeding
- Dosing Device
- Pump
- Filling Principle
- Pressure
- Packaging Container Lifting Structure
- Servo Motor
- Structure
- Compact and Simple, Linear
- Packaging
- Bottle
- Packaging Material
- Glass
- Finished Dosage Form
- Liquid
- Certification
- CE, GMP, ISO
- Voltage
- 380V
- Application
- Chemical, Medical, Food
- Driven Type
- Electric
- Machine Power
- 1.8kw
- Filling Volume
- 1-50ml
- Capacity
- 2000-10000bph
- Applicable Specification
- 1ml-20ml
- Filling Head
- 2-20
- Filling Accuracy
- No More Than 1%
- Filling Pumps
- Glass Pump, Metal Pump, Peristaltic Pump, Ceramic
- Isolation Form
- Open-Rabs
- Online Monitoring System
- Equipped
- Automatic Control
- PLC
- Transport Package
- Inner Water Proof Bag, Outer Sea Worth Case
- Specification
- 3800*2500*2500
- Trademark
- Marya
- Origin
- China
- HS Code
- 8409919100
- Production Capacity
- 5000pieces/Year
- Package Size
- 110.00cm * 100.00cm * 120.00cm
- Package Gross Weight
- 100.000kg
Shipping
- Shipping Cost:
- Contact the supplier about freight and estimated delivery time.
Online Trading Protection
- Payment Guarantee
-
Platform-protected payments with refund support for eligible order issues.
- Platform Logistics
- Clearer shipment tracking with platform-supported logistics.
- Inspection Service
- Optional pre-shipment inspection for quality and quantity checks.
- After-Sales & Dispute Handling
- Platform-assisted dispute resolution, including refunds or returns when applicable.
Only orders placed and paid through Made-in-China.com Secured Trading are eligible for payment protection and the corresponding platform services.
Product Images of GMP & FDA Liquid Filling Machine with Bottle Absence Detection
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GMP & FDA Liquid Filling Machine with Bottle Absence Detection -
GMP & FDA Liquid Filling Machine with Bottle Absence Detection -
GMP & FDA Liquid Filling Machine with Bottle Absence Detection -
GMP & FDA Liquid Filling Machine with Bottle Absence Detection -
GMP & FDA Liquid Filling Machine with Bottle Absence Detection -
GMP & FDA Liquid Filling Machine with Bottle Absence Detection -
GMP & FDA Liquid Filling Machine with Bottle Absence Detection
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Product Description
GMP & FDA Liquid Filling Machine with Bottle Absence Detection
Product Introduction:
Marya Syrup Filling Production Line, designed to cater to the pharmaceutical and food industries. This comprehensive system includes a bottle sorter, washer, tunnel sterilization dryer, and liquid filling capper, each capable of standalone operation. Engineered to handle syrups, tinctures, wines, health products, beverages, sauces, and more, our line is the epitome of versatility and precision.
Key Features:
- GMP & FDA Compliance: Every component and process adheres to the latest pharmaceutical production standards.
- High Production Capacity: Capable of producing 2000-24000 bottles per hour, with adjustable filling heads to match various output demands.
- Precision Filling: Equipped with multiple filling pump options, ensuring a filling accuracy of ≤±1%.
- Low Cross-Contamination Risk: Advanced straight-line layout design minimizes the risk of cross-contamination.
- User-Friendly Operation: Simple operation data adjustment, high-precision filling, and easy-to-use equipment.
Technical Specifications:
| Feature | Description |
| Compliance | Fully compliant with GMP and FDA standards |
| Production Capacity | 2000-24000 bottles per hour |
| Vial Specification Range | 10ml-500ml (customizable based on user requirements) |
| Number of Filling Heads | 1-24, selectable based on production volume |
| Filling Accuracy | ≤±1% (determined by the characteristics of the pharmaceutical) |
| Capping Success Rate | ≥99.9% |
| Design | Straight-line layout for reduced cross-contamination risk |
Advantages:
- Customizable Solutions: Adapts to specific customer requirements and product specifications.
- Advanced Monitoring Systems: Equipped with online monitoring for critical quality factors.
- Environmentally Friendly: Dust removal systems during capping to reduce environmental risks.
- High-Tech Control Systems: Utilizing high-precision color touch screens and PLC automatic control for reliable operation.
Why Choose Marya Syrup Filling Production Line?
- Efficiency: Designed for high-volume production with minimal operator intervention.
- Quality: Ensures product quality with consistent and accurate filling.
- Safety: Features a tunnel hot air circulation oven with a maximum sterilization temperature of 350ºC.
- Integrity: The line is built for contamination control with electronic or mechanical interlocks.
- Customization: Can be tailored to meet the specific needs of various liquid filling applications.
Performance
1. The design, materials, manufacturing, assembly, installation, etc of the whole Marya Pharmaceutical High-Speed Syrup Washing Filling Capping Sealing Production Line are in line with GMP standard;
2. The Marya Pharmaceutical High-Speed Syrup Washing Filling Capping Sealing Production Line adopts advanced design, reasonable structure, a high degree of automation and with stable and reliable operation, high capacity to realizes electromechanical integration;
3. The whole production line has strong versatility and need few operators;
4. Applications: 10ml-500ml glass /plastic bottles (according to user specifications);
5. Capacity up to 2000-24000 BPH;
6. Filling head: 1-24 pcs, choose according to capacity;
7. Various types of filling pump options: glass pump, metal pump, peristaltic pump, ceramic pump;
8. Filling accuracy: ≤±1% (according to the characteristics of the medicine);
9. Product pass rate: ≥99%;
10. Simple adjustment of operating data, high-precision filling, and easy to use;
11. The bottle cleaning effect meets the new pharmacopeia standards and requirements;
12. The tunnel-type hot air circulation oven can be equipped with a real-time display and printing system for the sterilization temperature;
13. The maximum sterilization temperature of the tunnel-type hot air circulation oven is 350ºC;
14. The heat source of the tunnel-type hot air circulation oven is evenly distributed, and the heat source removal effect is good;
15. The filling volume and filling speed are easy to adjust, and the liquid level can be configured to automatically control the feeding;
16. Adopting a unique filling process curve, which effectively prevents the filling material from foaming or splashing, and is suitable for filling liquids that are easy to foam;
17. The Marya Pharmaceutical Glass Bottle Syrup Filling Production Line can adopt a turntable structure or a linear structure;
18. The sealing station can use capping or rolling to complete the sealing operation;
19. It can be configured with an Open-RABS isolation protection system and 100-level air purification laminar flow system;
20. It can be equipped with high-performance non-bottle no filling, no bottle no capping, and linkage squeeze bottle stop function;
21. It can be equipped with a bottle mouth buckle measuring cup, aluminum foil film/plastic film, heat shrinkable sealing function
22. Has full-line linkage function, linkage control of the front and rear equipment;
23. The filling production line adopts a waterproof design on the table, which is easy to clean with water;
24. Using high-precision color touch screen operation monitoring, PLC automatic control, automatic protection, host frequency conversion speed regulation, and other control technologies for automatic control and monitoring of the production process;
25. Customization of related products can be made according to the actual needs of customers;
Marya Glass/Plastic Syrup oral liquid Filling Sealing Machine
About the Supplier
This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR2542074". Items marked "
" are certified.
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Company Profile
Maya is a professional aseptic filling line manufacturer with turnkey solutions. With 12 years of industry experience, we have independently developed a comprehensive range of filling lines, including vial, pre-filled syringe (PFS), and cartridge filling lines. In addition, we offer self-developed supporting equipment such as isolators, solution preparation systems, and water treatment systems. Our capabilities also extend to providing turnkey solutions for cleanroom projects and complete filling production lines. Centered around professional filling line technology, we are committed to delivering aseptic production lines and solutions that are stable, compliant, and efficient.
With branch offices located in Shanghai, Hong Kong, Osaka, Changsha, and Guangzhou. With three factories and a team of experts and technicians boasting over 20 years of experience in the pharmaceutical and medical industries, Marya has successfully partnered with pharmaceutical companies and governmental authorities in 60 countries.
Our expertise encompasses factory construction and securing GMP and FDA certifications. We are dedicated to our clients' success, ensuring they enjoy a worry-free and satisfying experience. Our commitment lies in helping clients design and provide high-standard customized aseptic pharmaceutical engineering solutions.
Five Things You Should Know About Marya
1 Engineering design
Our experienced engineering team with more than 20 years experience in pharmaceutical production plants, can ensure that process and equipment for your plant is designed and manufactured in the most cost-effective manner with reliable quality to fulfil GMP/FDA/ISO/SGS requirement.
2 Manufacturing Plants
Marya's 3 manufacturing plants for clean room walls, windows, doors and pharmaceutical machinery are all under strict quality management systems certified to ISO 9001 with a focus on continuous quality improvement.
3 Installation & Commissioning
Experienced, professional, high-efficiency and strictly stick to the schedule, our installation engineers and workers team has successfully installed more than 60+ projects in oversea with high customer satisfaction.
4 Proven Experience
Since 2014, Marya has maintained good cooperation relationship with Novartis, US pharma, MSD, NBA (Zimbabwe National Biotechnology Administration), Novo Nordisk, Techno drugs and other internationally renowned top pharmaceutical companies and national government agencies for a long time. So far, we have assisted famous pharmaceutical factories or government agencies in more than 60+ countries of 6 continents including the United States, Britain, Australia, Malaysia, Argentina and Tanzania to bulid high-grade cleanroom and aseptic preparation filling production lines that meet local requirements and GMP or FDA standards, winning a very good reputation.
5 Continuous Technical Support
Whatever you buy from us, No matter when your project finished, we will provide continuous service on the operation, maintenance, repairing, spare parts supplying improving and upgrading.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- No211, North Fute Road, Pudong Area, 200131, Shanghai, China
-
Plant Area
- 3210 square meters
-
Number of Employees
- 69
- Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment, Money Gram
- International Commercial Terms(Incoterms)
- FOB, EXW, CFR, CIF, DDP, CIP, Others
-
Average Lead Time
-
Peak Season Lead Time: 1-3 months
Off Season Lead Time: one month -
Nearest Port
- Shanghai Port; Ningbo Port
-
Minimum Order Quantity
- 1 Set
-
Supply Chain Partners
- 150
Our Production Capability & Technical Expertise
-
Main Products
- Pharmaceutical Filling Line, Cleanroom Project
-
Production Lines
- 6
-
Production Machines
- Welding Machine, Lathe, Milling Machine, Bench Drill
-
QA/QC inspectors
- 3 people
-
Inspection Type for Finished Products
- 100% inspection(Visual inspection & Function inspection)
-
Inspection Method for Finished Products
- Have instructions and uniformly followed
-
Customization Options
- Full Customization, Flexible customization
-
ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
R&D Engineers
- 30 people
-
Traceability of Raw Materials
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2014-03-10
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Export Year
- 12 Years
- Main Markets
- North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
-
Repeat Buyers Choice
- 10%~30%
-
Number of Foreign Trading Staff
- 16
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- Yes
Our Certifications, Standards & Industry Recognition
-
Product Certification
- CE
-
Cooperated with Fortune 500
- Yes
FAQ
- What certifications does the machine have?
- The machine is fully compliant with GMP and FDA standards and holds CE certification.
- What is the production capacity?
- The capacity ranges from 2000 to 24000 bottles per hour, depending on the configuration.
- Can the machine be customized?
- Yes, it offers full customization and flexible customization for specific customer needs.
- What types of bottles can it handle?
- It handles 10ml-500ml glass or plastic bottles, with vial specifications customizable based on user requirements.
- What is the warranty period?
- The machine comes with a 1-year warranty.
- What after-sales services are provided?
- Services include video online support and field installation assistance.
- What is the minimum order quantity?
- The minimum order quantity is 1 set.
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