| Customization: | Available |
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| After-sales Service: | Field Installation, Commissioning and Training |
| Certification: | CE, GMP, ISO, GMP, TUV, SGS |
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Main Application
Introducing our state-of-the-art Ampoule Liquid Filling Sealing Production Line, a fully automated system specifically designed for pharmaceutical factories. This advanced production line comprises three essential machines: the ultrasonic bottle washing machine, dryer sterilizer, and ampoule filling and sealing machine.
Our production line is equipped with cutting-edge technology to ensure efficient and precise filling and sealing of ampoule injections. The ultrasonic bottle washing machine utilizes advanced techniques such as water spraying, ultrasonic cleaning, and air and water flushing to thoroughly clean the inner and outer walls of the ampoule bottles. The dryer sterilizer enhances cleanliness by providing preheating, drying, and sterilization, while also removing heat sources and offering cooling capabilities. Finally, the ampoule filling and sealing machine completes the process by accurately filling the ampoules, optionally pre-filling nitrogen for preservation, and securely sealing them.
This versatile production line can be used as standalone machines or configured in a linked setup, providing flexibility and adaptability to meet various production needs. While primarily designed for ampoule injections in pharmaceutical factories, it is also capable of handling other tasks such as antibiotic vial injection filling or powder filling. With its automated features and comprehensive functions, our Ampoule Liquid Filling Sealing Production Line streamlines the production process, ensuring the highest quality pharmaceutical products.
Compliance with New GMP Requirements: The entire ampoule filling line is designed to meet the latest GMP requirements. It ensures that the cleaning effect meets the standards and requirements specified in the new Pharmacopoeia.
Emphasis on Aseptic Level: The complete aseptic ampoule liquid filling line can be configured in either a straight-line layout or a wall-to-wall L-shaped layout. This design minimizes the risk of cross-contamination and ensures a high level of aseptic integrity.
Applicable Specifications: The line is suitable for ampoules ranging from 1ml to 20ml, catering to various user requirements.
Production Capacity for Sterile Ampoule Filling Machine: The machine offers a production capacity of 12,000 to 36,000 bottles per hour, ensuring efficient and high-volume production.
Number of Filling Heads: The system allows for the selection of 2 to 20 filling heads based on the desired output, providing flexibility to meet different production demands.
Filling Accuracy: The filling accuracy is maintained at ≤ ±1% (depending on the characteristics of the drug), ensuring precise and consistent dosage delivery.
Choice of Various Filling Pumps: The system offers a range of filling pump options, including glass pumps, metal pumps, peristaltic pumps, and ceramic pumps, allowing users to select the most suitable pump based on their specific requirements.
Compact and Simple Structure: The equipment features a compact and straightforward structure, occupying minimal floor space while maintaining optimal functionality.
Stable Performance and User-Friendly Operation: The system delivers stable and reliable performance, with easy and intuitive operation. Additionally, it boasts an aesthetically pleasing appearance.
High Degree of Automation and Reduced Labor: The line is highly automated, minimizing the need for manual intervention and reducing the number of operators required for operation.
11.Multiple Sealing Gas Supply Options: The system offers various sealing gas supply methods, including natural gas, hydrogen, and oxygen gas, providing flexibility to accommodate different requirements.
12.Optional Real-Time Display and Printing System: Users have the option to include a real-time display and printing system to monitor and record sterilization temperature during the process.
13.Maximum Sterilization Temperature of Hot Air Circulation Tunnel Oven: The hot air circulation tunnel oven can reach a maximum sterilization temperature of 350ºC, ensuring effective sterilization of the ampoules.
14.Even Heat Distribution and Efficient Heat Removal: The hot air circulation tunnel oven is designed to provide even heat distribution, ensuring uniform sterilization. The system also effectively removes heat resources, maintaining optimal temperature control.
15.Optional Isolation Protection Systems: Users can choose to incorporate an open-RABS isolation protection system or a class 100 laminar flow hood protection system, enhancing the overall safety and cleanliness of the production line.
16.Optional Advanced Functions: The filling machine offers optional features such as a high-performance no-bottle-no-filling function, ensuring accurate filling only when bottles are present, and a squeeze stop function for precise control during the filling process.
17.Online Monitoring System: The filling machine can be equipped with an online monitoring system to continuously monitor key factors that impact product quality, including dust particles, planktonic bacteria, wind speed, wind pressure, and more.
18.Full-Line Linkage Control and Operation: The Pharmaceutical Automatic Ampoule Washing Sterilizing Filling Sealing Production Machine supports full-line linkage control and operation, allowing seamless integration and coordination between different stages of the production process.
19.Advanced Control Technology: The system utilizes high-precision colored touch screen operation monitoring, PLC automatic control and protection, main machine frequency conversion speed regulation, and other control technologies to achieve fully automatic control and monitoring of the production process.
20.Wide Range of Bottle Specifications: The production line is compatible with a wide range of bottle specifications, and the mold replacement process is easy and convenient.
21.Customization Options: The products can be customized according to the specific demands and requirements of customers, ensuring optimal fit and functionality.
| Production Model | MY-2 | MY-4 | MY-6 | MY-8 | MY-10 | MY-12 | MY-14 | MY-16 |
| Suitable Size(ml) | 2-30(ampoules) | |||||||
| Output(pcs/min) | 20-60 | 40-120 | 60-200 | 100-250 | 120-300 | 150-400 | 200-500 | 280-600 |
| Filling heads | 2 | 4 | 6 | 8 | 10 | 12 | 14 | 16 |
| Power supply | 380V 50HZ | |||||||
| Power capacity(KW) | 79 | 79 | 90 | 92 | 108 | 108 | 115 | 132 |
| Total weight(kg) | 8500 | 8500 | 8800 | 9300 | 9900 | 10200 | 10800 | 11800 |
| Overall diemensions(mm) | 9050*2200*2450 | 9050*2200*2450 | 9700*2200*2450 | 9700*2200*2450 | 1080*2200*2450 | 1080*2200*2450 | 1170*2200*2450 | 1170*2200*2450 |
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