Marya Robotic Aseptic Prefilled Syringe Filling Line for Biologics and Vaccines

• Customization: Available
• After-sales Service: Video Online, Field Installation
• Warranty: 1 Year
• Model NO.: Marya AE
• Type: Volumetric Filling Machine
• Automatic Grade: Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Plunger
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Chute Lifting
• Structure: Rotary
• Packaging: Syringe
• Packaging Material: Glass or Plastic
• Filling Accuracy: 99%
• Isolator: Optional
• Rejected System: Equipped
• Pump: Ceramic, Stainless Steel
• Electric Power: 230V 3 Phase
• Transport Package: Export Wooden Cases
• Specification: 1200*800*1800mm
• Trademark: Marya
• Origin: China
• Production Capacity: 5000pieces/Year
• Package Size: 340.00cm * 150.00cm * 100.00cm
• Package Gross Weight: 300.000kg

Product Description

Marya Robotic Aseptic Prefilled Syringe Filling Line
for Biologics and Vaccines

Product Description

       Marya Robotic Aseptic Prefilled Syringe Filling Line for Biologics and Vaccines sets new standards in sterile manufacturing through advanced robotic automation. This innovative system combines robotic precision handling with aseptic filling technology to deliver exceptional performance for sensitive biologics and vaccine production. The fully enclosed design maintains continuous ISO 5 Grade A conditions while achieving filling accuracy within ±0.5%. Its integrated robotic arms ensure gentle syringe manipulation and precise component placement, complemented by real-time vision inspection for particulate detection and fill volume verification. With rapid format changeover capabilities and full compliance with cGMP and 21 CFR Part 11 requirements, this high-speed solution reaches production rates up to 500 syringes per minute. The Marya line represents the perfect fusion of robotic efficiency and pharmaceutical-grade sterility assurance for critical injectable manufacturing.

Key Features:

• Compliance: Ensures full adherence to the latest GMP and FDA requirements for pharmaceutical manufacturing.
• Versatility: Suitable for glass or plastic bottles ranging from 1ml to 50ml, customizable based on user specifications.
• Efficiency: Capable of processing 300-3000 bottles per hour, with 1-4 filling heads selected according to production needs.
• Precision: Offers ±1% filling accuracy, determined by the characteristics of the medicine.
• Sealing Options: Includes screw capping, rolling capping, or thread-rolling capping techniques.
• Quality Assurance: Ensures a product qualification rate of ≥99.9%.
• User-Friendly Operation: Equipped with an intuitive interface, simple structure, stable performance, and precise dosing.
• Advanced Technologies: Incorporates servo motor control for high-precision filling, nitrogen filling units for oxygen isolation, and an Open-RABS isolation protection system alongside a class 100 laminar flow air purification system for contaminant-free production.

Customizable Options:

• CIP/SIP System: Configurable filling system for enhanced cleaning and sterilization.
• Nitrogen Filling Unit: Isolates the liquid from oxygen during filling.
• Vacuum Filling System: Ideal for high viscosity products.
• Open-RABS Isolation System: Provides additional protection with a class 100 air purification laminar flow system.
• Automatic Calibration: Features automatic filling volume correction for pumps.

Technical Specifications:

Suitable Product Range	0.1-20ml(change specification parts properly)
Power Supply	380V 50Hz
Power	4.4kw
Filling Error	±1%
Compress Air Pressure	0.6~0.8Mpa 20m^3/h
Aoto Stoppering Rate	≥99.9%
Single Machine Noise	≤70db
Weight	750kg
Dimension	1630*1320*1700(mm)

 

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