Maya Stable Performance Pharmaceutical Glass Vial Liquid Powder Filling Capping Sealing Production Line Automatic Vial Filling Machine Turnkey Plant
Main Applications
Maya Glass Vial Powder Filling Capping Sealing Production Line is composed of ultrasonic bottle washing machine, sterilization dryer, filling and stoppering machine, capping machine. It can complete spraying water, ultrasonic cleaning, flushing of inner and outer wall of bottle, preheating, drying and sterilization, removing heat source, cooling, bottle clear-up, (pre-filling nitrogen), filling, (nitrogen filling), plug clear-up, press plug, cap clear-up, capping and other complex functions, realizing automatic production of the whole process. Each machine can be used separately, also made up production line, which is mainly used in production of vial injection and freeze-dried powder injection in pharmaceutical factory, can be applied to production of antibiotics, bio-pharmaceuticals, chemical pharmaceuticals, blood products etc.
Features
Specifications: 5ml~50ml vial bottles (customizable per customer's requirement)
Production Capacity: 6000-30000 BPH
Filling Heads: 1-4 heads, selectable based on target output
Capping Qualified Rate: ≥99.9%
Power Requirement: 380V, 50-60Hz
Clean Level: Complies with GMP Grade A standards
Optional Function
Optional real-time display and printing system of sterilization temperature;
Optional online sterilization function for the cooling section of the hot air circulation tunnel oven.
Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze stop functions;
The capping machine can be equipped with a dust exhaust device, which can absorb aluminum scraps produced during capping and thus reduce the risk of environmental pollution.
The whole line can be equipped with an online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).
Full-line linkage control function;
To realize fully automatic control and monitoring of the production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used.
Applicable for a wide range of bottle specifications, and easy to replace mould.
The products can be customized according to the customer's actual demand.
Project cases & Our Customer
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