Marya GMP Aseptic Ampoule Production Line with Stable Product Performance

• Application: Pharmaceutical Industry
• Automation Grade: Automatic
• Features: Sterilization Capability
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: MY-AM
• Machine Material: Stainless Steel
• Packaging Material: Glass
• Warranty: 1 Year
• After-Sales Service: Field Installation, Commissioning and Training
• Production Speed: 50-600bpm
• Process Type: Washing Sterilizing Filling Stoppering Capping
• Customized: Customized
• Condition: New
• Transport Package: Export Standard Wooden Package
• Specification: Customized
• Trademark: Marya
• Origin: China
• Production Capacity: 100 Sets/Year
• Package Size: 350.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 3500.000kg

Product Description

Marya GMP Aseptic Ampoule Production Line with Stable Product Performance

Introduction :

Aseptic Ampoule Production Line is composed of ultrasonic bottle washing machine, dryer sterilizer and ampoule filling and sealing machine. It can complete spraying water, ultrasonic cleaning, air & water flushing of inner and outer wall of ampoule bottle, preheating, drying and sterilization, heat source removing, cooling, (pre-filling nitrogen), filling, (post-filling nitrogen), ampoule sealing and other complex functions, realizing automatic production of the whole process. Each machine can be used separately or in linkage line. The whole line is mainly used for ampoule injections filling in pharmaceutical factories. The universal type can be used not only for the production of ampoule injection, but also for the multi-functional production of antibiotic vial injection / powder dispensing. 

Performance Advantages of ampoule filling line:
1. Wide range of bottle specifications, high filling accuracy:
(1)Applicable specification: 1ml-20ml ampoule (as per user's requirement)
(2)Production Capacity: 12000-36000BPH
(3)Number of filling heads: 2-20, to be selected according to output
(4)Filling Accuracy: ≤ ±1% (according to drug characteristics)
(5)Choice of various filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump;

 

Technical Parameters:

Product Filling Head	6 Head	8 Head	10 Head	12 Head	16 Head
Suitable Size	1-20ml(ampoule)				1-10ml(ampoule)
Production Capacity(pcs/h)	6000-16000	8000-21000	10000-24000	12000-30000	16000-36000
Power Supply	380V 50HZ
Power Capacity(KW)	78	78	80	90	90
Total Weight(KG)	8900	8900	9400	9700	10100
Overall Size(mm)	9100*2200*2450	9100*2200*2450	9260*2200*2450	9910*2200*2450	10042*2200*2450

2. Leading high-end technology, fewer operators required:
(1)The whole ampoule filling line meets new GMP requirements and ISO standard;
(2)Adopting straight-line layout or wall-to-wall L-shaped layout to reduce risk of cross-contamination and ensure aseptic level;
(3)Various sealing gas supply methods such as natural gas or hydrogen and oxygen gas;
(4)The maximum sterilization temperature of hot air circulation tunnel oven is 350ºC;
(5)Evenly distributed heat of the hot air circulation tunnel oven, good heat sources removal effect;
(6)High degree of automation, many control technologies can be used: high precision colored touch screen operation monitoring, PLC automatic control&automatic protection, host frequency conversion speed regulation, etc.
(7)Our production line has full-line linkage function, front and rear equipment linkage control.
 

Marya ampoule liquid filling line can provide the following optional functions:
(1)Open-RABS/Close-RABS isolation protection system and class 100 laminar flow hood protection;
(2)Optional CIP/SIP system;
(3)Real-time display and printing system of sterilization temperature;
(4)Function of High-performance no-bottle-no-filling and machine stop for bottle jam;
(5)Online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, air speed, air pressure, etc.).
 

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