Marya Pre-Filling Syringe Honeycomb Filling Machine Manufacturer with Isolation System

• Customization: Available
• After-sales Service: Online Technical Support Onsite Installation Train
• Warranty: 1 Year
• Type: Volumetric Filling Machine
• Automatic Grade: Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Plunger
• Filling Principle: Atmospheric Pressure
• Packaging Container Lifting Structure: Chute Lifting
• Packaging: Syringe
• Packaging Material: Glass
• Certification: CE, ISO, SGS, GMP
• Driven Type: Electric
• Capacity: 2000-30000 Bph
• Material: SS304 SUS316
• Filling Volume: 1-20 Ml
• Filling Accuracy: ≤ ±1%
• Transport Package: Inner Water Proof Bag, Outer Sea Worth Case
• Specification: 120.00cm * 128.00cm * 300.00cm
• Trademark: marya
• Origin: China
• Production Capacity: 30 Sets/Year
• Package Size: 350.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 3500.000kg

Product Description

Marya Pre-Filling  Syringe Honeycomb filling machine manufacturer with isolation system

Product Description

Main Application
Aseptic pre-filling and sealing syringe lines are mainly used for the unpacking, tearing, filling and pluging of disposable syringes in honeycomb trays in pharmaceutical plants. It's mainly for the production and packaging of various aseptic products such as vaccines, monoclonal antibodies, small molecule heparin, insulin and hyaluronic acid.

Performance Features

-Applications:1ml - 20ml (according to user specifications);

-Filling range: 0.1ml-20ml

-Capacity: 2000-30000 bph

-Filling head: 2-10 pcs, choose according to capacity;

-Various types of filling pump options:  metal pump, peristaltic pump, ceramic pump;

-Filling accuracy: ≤ ± 1% (depending on the characteristics of the medicine).

-Pass rate ≥99.9% 



Seamless Automation from Start to Finish
- Automated syringe removal/return via servo system and cylinders
- Intelligent control with testing devices at core stations
- No friction between plugger and drug solution, avoiding contamination
- Servo-driven components located below for precise positioning 

Unparalleled Accuracy and Flexibility  
- Servo-controlled filling pumps ensure high accuracy and easy adjustments
- Configurable CIP/SIP, nitrogen inerting, and vacuum filling systems
- Handles products of varying viscosities with customizable options

Safeguarding Product Integrity
- Stoppers protected by laminar flow, minimizing particle exposure
- Optional isolator and Open-RABS for enhanced aseptic protection  
- Class 100 air purification laminar flow system available

Intelligent Manufacturing Features
- No bottle-no fill/cap and linked bottle squeeze detection 
- Automated calibration of filling volumes
- Collaborative robotics for film tearing, filling, plugging, weighing
- Bag-in/bag-out systems for fully closed aseptic processing(Optional)

Cutting-Edge Control and Monitoring
- High-precision colour touch screen HMI and PLC automation
- Automatic protection and variable frequency drive control
- Full production process monitoring and data acquisition  

Customizable Solutions for Your Needs
- Tailored configurations to meet your unique requirements
- Scalable and future-proof for evolving manufacturing demands

Embrace the pinnacle of prefilled syringe production with our intelligent, automated line - ensuring unmatched efficiency, precision, and regulatory compliance. Contact us today.

About us

 

Why choose us

 

Workshop

 

Certificate

 

Exhibition & Our Team

 

Project cases & Our Customer

 

Packaging & Shipping