Pre-Filled Syringe Filler Equipment with Vacuum Filling System for High-Viscosity Products

• Customization: Available
• After-sales Service: Video Online, Field Installation
• Warranty: 1 Year
• Model NO.: MARYA AC
• Type: Volumetric Filling Machine
• Automatic Grade: Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Filling Principle: Pressure
• Structure: Rotary
• Packaging: Syringe
• Packaging Material: Glass or Plastic
• Filling Accuracy: 99%
• Isolator: Optional
• Rejected System: Equipped
• Flow Sensor: Equipped
• CIP/SIP System: Optional
• Industry Computer: Realize Part 11
• Electrical Control Program: Equipped
• Capacity: 50-200PCS/Min
• Pump: Ceramic, Stainless Steel
• Buffer Bin: Optional
• UPS: Optional
• Syringe Sorting System: Optional
• Electric Power: 230V 3 Phase
• Air Velocity: 0.45m/S
• Filling Volume: 5ml-10ml
• Transport Package: Export Wooden Cases
• Specification: 1200*800*1800mm
• Trademark: Marya
• Origin: China
• Production Capacity: 5000
• Package Size: 200.00cm * 100.00cm * 120.00cm
• Package Gross Weight: 300.000kg

Product Description

Pre-filled Syringe Filler Equipment with Vacuum Filling System for
High-Viscosity Products

Product Description

Product Introduction:

       Pre-filled Syringe Filler Equipment with Vacuum Filling System for High-Viscosity Products, designed to meet the stringent standards of GMP and FDA regulations, this line is a testament to innovation and efficiency in pharmaceutical manufacturing. Ideal for producing and packaging a wide range of sterile products, including vaccines, monoclonal antibodies, low molecular weight heparin, insulin, and hyaluronic acid, this line ensures the highest standards of quality and safety.

Key Features:

• Fully Automated Operation: From unpacking to tearing, conveying, filling, and sealing, our servo control system ensures minimal human intervention and maximum accuracy.
• Adaptable to Your Needs: With customizable filling ranges of 0.1ml to 20ml and an adjustable capacity of 2000-30000 bottles per hour, our system can cater to a wide array of pharmaceutical products.
• High-Performance Pump Options: Choose from metal, peristaltic, or ceramic pumps for optimal filling performance based on your product's viscosity and composition.
• Unsurpassed Accuracy: Achieve filling accuracy of ≤±1%, tailored to the unique characteristics of your medication.
• Advanced Control Technologies: Benefit from high-precision color touch screen operation, PLC automatic control, and mainframe variable frequency speed regulation for a fully automated production process.

Enhanced Features Include:

• CIP/SIP System Compatibility for easy cleaning and sterilization.
• Nitrogen Filling Unit to isolate medication from oxygen, preserving product integrity.
• Vacuum Filling System for high-viscosity products, ensuring smooth operation without contamination.
• Open-RABS and BIBO Systems for the highest levels of aseptic isolation and protection.
• Collaborative Robotic Control Technology for a fully automated process from tearing film to weighing.

 

Customization and Flexibility:

Our systems are tailor-made to meet your specific production requirements, whether for vaccines, monoclonal antibodies, small molecule heparin, insulin, or hyaluronic acid. We provide the flexibility to configure components such as no-bottle no-filling mechanisms and linked bottle squeeze stop functions to maximize efficiency and safety.

 

Technical Specifications:

Feature	Description
Compliance	Meets GMP and FDA standards for pharmaceutical production
Servo Control System	Automated process control for stability and efficiency
Applicable Specification	1ml-20ml vials (customizable based on user requirements)
Filling Range	0.1ml-20ml
Production Capacity	2000-30000 vials per hour
Filling Heads	2-10 (selectable based on production needs)
Filling Pump Options	Metal, peristaltic, ceramic pumps

Advantages:

• Customizable Solutions: Tailor-made configurations to meet specific production needs and product characteristics.
• High-Quality Material Handling: Frictionless transfer of stoppers and protection under laminar flow to prevent contamination.
• Environmentally Friendly: Major transmission parts are servo-driven, located inside the machine frame, precise and pollution-free.
• Advanced Control Technologies: Utilizing high-precision color touch screens, PLC automatic control, and variable frequency speed adjustment for full automatic control and monitoring.

 

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