Shanghai Marya Aseptic Pre-Filling and Sealing Line for Safe Vaccine Production

• Customization: Available
• After-sales Service: Video Online, Field Installation
• Warranty: 1 Year
• Model NO.: MARYA AA
• Type: Volumetric Filling Machine
• Automatic Grade: Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Filling Principle: Pressure
• Structure: Rotary
• Packaging: Syringe
• Packaging Material: Glass or Plastic
• Filling Accuracy: 99%
• Isolator: Optional
• Rejected System: Equipped
• Flow Sensor: Equipped
• CIP/SIP System: Optional
• Industry Computer: Realize Part 11
• Electrical Control Program: Equipped
• Capacity: 50-200PCS/Min
• Pump: Ceramic, Stainless Steel
• Buffer Bin: Optional
• UPS: Optional
• Syringe Sorting System: Optional
• Electric Power: 230V 3 Phase
• Air Velocity: 0.45m/S
• Filling Volume: 5ml-10ml
• Transport Package: Export Wooden Cases
• Specification: 1200*800*1800mm
• Trademark: Marya
• Origin: China
• Production Capacity: 5000
• Package Size: 200.00cm * 150.00cm * 100.00cm
• Package Gross Weight: 100.000kg

Product Description

Shanghai Marya Aseptic Pre-filling and Sealing Line for Safe Vaccine Production

Product Introduction:

The Aseptic Synergy is a cutting-edge aseptic pre-filled syringe production line, meticulously designed to cater to the pharmaceutical industry's stringent requirements for sterility and precision. Ideal for manufacturing and packaging a wide range of sterile products, this line is the epitome of efficiency and reliability in aseptic processing.

Key Features:

• Compliance: Ensures full adherence to the latest GMP and FDA requirements for pharmaceutical manufacturing.
• Versatility: Suitable for glass or plastic bottles ranging from 1ml to 50ml, customizable based on user specifications.
• Efficiency: Capable of processing 300-3000 bottles per hour, with 1-4 filling heads selected according to production needs.
• Precision: Offers ±1% filling accuracy, determined by the characteristics of the medicine.
• Sealing Options: Includes screw capping, rolling capping, or thread-rolling capping techniques.
• Quality Assurance: Ensures a product qualification rate of ≥99.9%.
• User-Friendly Operation: Equipped with an intuitive interface, simple structure, stable performance, and precise dosing.
• Advanced Technologies: Incorporates servo motor control for high-precision filling, nitrogen filling units for oxygen isolation, and an Open-RABS isolation protection system alongside a class 100 laminar flow air purification system for contaminant-free production.

Technical Specifications:

Feature	Description
Compliance	Meets GMP and FDA standards for pharmaceutical production
Servo Control System	Automated process control for stability and efficiency
Applicable Specification	1ml-20ml vials (customizable based on user requirements)
Filling Range	0.1ml-20ml
Production Capacity	2000-30000 vials per hour
Filling Heads	2-10 (selectable based on production needs)
Filling Pump Options	Metal, peristaltic, ceramic pumps

Advantages:

• Customizable Solutions: Tailor-made configurations to meet specific production needs and product characteristics.
• High-Quality Material Handling: Frictionless transfer of stoppers and protection under laminar flow to prevent contamination.
• Environmentally Friendly: Major transmission parts are servo-driven, located inside the machine frame, precise and pollution-free.
• Advanced Control Technologies: Utilizing high-precision color touch screens, PLC automatic control, and variable frequency speed adjustment for full automatic control and monitoring.

 

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