Marya GMP Pharmaceutical Automatic Vial Powder Filling Machine with Open Rabs System
Main Application
The vial powder filling production line is composed of the ultrasonic bottle washing machine, dryer sterilizer, filling and stoppering machine, and capping machine. It can complete spraying water, ultrasonic cleaning, flushing of the inner and outer wall of the bottle, preheating, drying and sterilization, heat source removing, cooling, bottle unscrambling, filling, plug unscrambling, stopper pressing, cap unscrambling, capping, and other complex functions, realizing automatic production of the whole process. Each machine can be used separately or in a linkage line, which is mainly used in the production of vial sterile powder filling.
Project Case
Ampoule Liquid Filling and Vial Powder Filling Line Project
The client needs high-quality ampoule filling production line and vial powder filling production line.
After a sufficient technical exchange, Marya adjusted the solution including cleanroom and production equipment for the client, provided successful cases of combining production lines and high-quality sterile preparation filling solutions that meet client needs (ampule injection and vial powder injection solutions).
This client have repeatedly praised our team's professional technical support, saying that our service is all-around, and they trust and recognize our team.
| Model |
KGF4 |
KGF6 |
KGF8 |
KGF10 |
KGF12 |
KGF20 |
| Applicable specifications |
2~30ml vial bottles |
| Filling heads |
4 |
6 |
8 |
10 |
12 |
20 |
| Production capacity |
50-100bts/min |
80-150bts/min |
100-200bts/min |
150-300bts/min |
200-400bts/min |
250-500bts/min |
| Stoppling qualification rate |
>=99% |
| Laminar air cleanliness |
100 grade |
| Vacuum pumping speed |
10m3/h |
30m3/h |
50m3/h |
60m3/h |
60m3/h |
100m3/h |
| Power consumption |
5kw |
| Power supply |
380V 50Hz |
Performance Features
1. The entire auger powder fillingline complies with new GMP requirements, and its cleaning effect meets the latest Pharmacopoeia standards and regulations.
2. The complete vial powder filling machine
can adopt a straight-line layout, minimizing the risk of drug cross-contamination and ensuring aseptic
conditions.
3. Applicable specifications: 5ml-50ml vials (as per user requirements).
4. Production Capacity: 6000-30000 BPH for powder filling machine.
5. Number of filling heads: 1-4, selectable based on output needs.
6. Filling Accuracy: ≤ ±1% (depending on drug characteristics).
7. Capping qualified rate: ≥99.9%.
8. Compact and simplistic structure takes up less space.
9. Stable product performance, easy and reliable operation, beautiful appearance;
10. High degree of automation, fewer operators required;
11. Optional real-time display and printing system of sterilization temperature;
12. The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good.
13. Optional online sterilization function for the cooling section of hot air circulation tunnel oven.
14. Various type of filling heads can be designed based on different filling volume, filling accuracy is high;
15. The feeding system adopts various aseptic material transfers, which meet the GMP requirements.
17. Multi-head screw intermittent filling, directly filling sterile raw materials into bottles, no secondary pollution.
18. Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
19. Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze
stop functions;
20. The capping machine can be equipped with a dust exhaust device, which can absorb aluminum
scraps produced during capping and thus reduce the risk of environmental pollution.
21. The powder filling line can be equipped with an online monitoring system to monitor key factors that affect product
quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).
22. Full-line linkage control function;
23. To realize fully automatic control and monitoring of the production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation, and other control technologies are used.
24. Applicable for a wide range of bottle specifications, and easy to replace mold.
25. The products can be customized according to the actual demand of customers.
Project cases & Our Customer
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