Marya Aseptic GMP Automatic 6/8/10 Bottle Filling Heads Washing Stoppering Capping Machine Liquid Vial Filling Sealing Line for Pharmaceutical Plants Supplier

• Customization: Available
• After-sales Service: Field Installation, Commissioning and Training
• Warranty: 1 Year Warranty
• Model NO.: MY-VIAL
• Type: Piston Filling Machine
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Linear
• Packaging: Bottle
• Packaging Material: Plastic
• Applicable Bottle: 1-30ml Glass Vial Bottle
• Filling Capacity: 100-600bpm
• Process Type: Washing, Sterilizing, Filling, Stoppering, Capping
• Pump Type: Ceramic Pump, Peristaltic Pump, Metal Pump
• Optional Configuration: Inspection, Labeling, Blistering, Cartoning
• Transport Package: Standard Export Package
• Specification: Standard/Customized
• Trademark: Marya
• Origin: China
• HS Code: 8422303090
• Production Capacity: 100PCS/Year
• Package Size: 962.00cm * 254.00cm * 233.00cm
• Package Gross Weight: 7900.000kg

Product Description

Marya Aseptic GMP Automatic 6/8/10 Bottle Filling Heads Washing Stoppering Capping Machine Liquid Vial Filling Sealing Line for Pharmaceutical Plants Supplier

Product Description

Introduction :

The vial filling production line is composed of ultrasonic bottle washing machine, dryer sterilizer, filling stoppering machine, and capping machine. It can complete spraying water, ultrasonic cleaning, flushing of the inner and outer wall of the bottle, preheating, drying and sterilization, heat source removing, cooling, bottle unscrambling, (nitrogen pre-filling), filling, (nitrogen post-filling), stopper unscrambling, stopper pressing, cap unscrambling, capping and other complex functions, realizing automatic production of the whole process. Each machine can be used separately, or in a linkage line. The whole line is mainly used for filling vial liquid injections and freeze-dried powder injections in pharmaceutical factories, it can also be applied to the production of antibiotics, bio-pharmaceuticals, chemical pharmaceuticals, blood products, etc.
 

 

Technical Parameters

 

Model	KGF4	KGF6	KGF8	KGF10	KGF12	KGF20
Applicable specifications	2~30ml vial bottles
Filling heads	4	6	8	10	12	20
Production capacity	50-100bts/min	80-150bts/min	100-200bts/min	150-300bts/min	200-400bts/min	250-500bts/min
Stoppling qualification rate	>=99%
Laminar air cleanliness	100 grade
Vacuum pumping speed	10m3/h	30m3/h	50m3/h	60m3/h	60m3/h	100m3/h
Power consumption	5kw
Power supply	380V 50Hz

 

 

Performance Features

• The vial filling sealing production line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements.

• The whole line can adopt straight-line or wall-to-wall L-shaped layout to reduce the risk of cross-contamination and ensure an aseptic level.

• Applicable specification: 1ml-100ml vial (as per user's requirement)

• Production Capacity: 1000-36000BPH

• Number of filling heads: 1-20, to be selected according to the output

• Filling Accuracy of vial filling machine: ≤ ±1% (according to drug characteristics)

• Choice of various filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump;

• Capping qualified rate: ≥99.9%

• Compact and simple structure occupies less area;

• Stable product performance, easy and reliable operation, beautiful appearance;

• High degree of automation, few operators required;

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• Single row or double row filling;

• Optional real-time display and printing system of sterilization temperature;

• The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good.

• Optional online sterilization function for the cooling section of the hot air circulation tunnel oven.

• Optional open-RABS isolation protection system and class 100 laminar flow hood protection;

• Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze stop functions;

• The capping machine can be equipped with a dust exhaust device, which can absorb aluminum scraps produced during capping and thus reduce the risk of environmental pollution.

• The whole line can be equipped with an online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).

• Full-line linkage control function;

• To realize fully automatic control and monitoring of the production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used.

• Applicable for a wide range of bottle specifications, and easy to replace mould.

• The products can be customized according to the customer's actual demand.

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